National Highways test centre

Case Study — Moreton-in-Marsh, United Kingdom

National Highways
Test Centre

Independent Validation for Strategic Road Networks

Trough & StackerDMRB ValidationFull-Scale Trial

Project Overview

The National Highways Test Centre validation project represents a critical milestone in establishing the Rosehill Drainage System's credentials for strategic road network applications. This comprehensive testing programme provided independent verification of system performance under extreme conditions.

Through rigorous full-scale testing protocols, the project demonstrated the system's capacity to meet and exceed the demanding requirements of major highway infrastructure projects, validating both hydraulic performance and structural resilience.

Testing Requirements

  • Extreme rainfall simulation to validate capacity under peak flow conditions
  • Structural loading tests to confirm resilience under heavy traffic loads
  • Long-term durability assessment for strategic infrastructure requirements
  • Data for CG 501 / MCHW 500 Series extrapolation across storm return periods
  • Independent trial at the National Highways Moreton-in-Marsh Test Centre

Testing Protocol

  • Full-scale test installation replicating real-world highway conditions
  • Simulated extreme rainfall events exceeding design storm intensities
  • Comprehensive flow measurement validating hydraulic performance claims
  • Structural stress analysis under representative loading scenarios
  • Extended monitoring period to assess performance consistency
11,000 L
flood test discharged
in under 22 minutes
1 in 1000+
storm return periods
tested — all passed
Check
Zero surcharge,
flooding or damage
Check
CG 501 / MCHW 500
Series data basis

Trial Results

  • Full-scale trial: a 60 m modular filter drain (one trough, three full-height stackers) tested along a 4-lane carriageway into a standard Type 7 chamber
  • Every storm return passed: zero surcharging, flooding or damage across return periods up to 1 in 1000+
  • Flood test: 11,000 litres discharged through a single 1 m entry point in under 22 minutes
  • Capacity headroom: the maximum tested rate was limited by the water-tanker pump, not by the drain
  • Data basis: results provided for extrapolation into National Highways CG 501 and MCHW 500 Series calculations

The Rosehill Drainage System completed a full-scale performance trial at the National Highways Moreton-in-Marsh Test Centre, passing every simulated storm return period without surcharge, flooding or damage — providing an independent evidence base for its use in highway drainage.

Moreton-in-Marsh trial (RHMDS001)
Rosehill Polymers · Civil Water Management · Morgan Sindall

Project Details

Client: National Highways
Location: Moreton-in-Marsh Test Centre
Application: Performance Validation
Data Basis: CG 501 / MCHW 500 Series
System Used: Trough & Stacker
Status: Full-scale trial passed
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